Showing posts with label aggregate. Show all posts
Showing posts with label aggregate. Show all posts

Friday, March 30, 2012

DENSITY AND VOIDS ANALYSIS OF BITUMINOUS MIX SPECIMEN


Soon after the compacted bituminous mix specimens have cooled to room temperature, and then the weight, average thickness and diameter of the specimen are noted. The specimens are also weighed in air and then in water. The bulk density value Gb of the specimen is calculated from the weight and volume. The voids analyses are made as given below:

Where,
            Vv = air voids in the mix, %
                        Vb = volume of bitumen
                        VMA = voids in mineral aggregates, %
                        VFB = voids filled with bitumen %

SPECIFIC GRAVITY OF COMPACTED SPECIMEN OF BITUMINOUS MIX


The specific gravity values of the different aggregates, filler and bitumen used are determined first. The theoretical specific gravity Gt of the mix is given by-
 Where,
W1 = percent by weight of coarse aggregate
                        W2 = percent by weight of fine aggregate
                        W3 = percent by weight of mineral filler
                        W4 = percent by weight of bitumen
                        G1 = apparent specific gravity of coarse aggregate
                        G2 = apparent specific gravity of fine aggregate
                        G3 = apparent specific gravity of mineral filler
            G4 = apparent specific gravity of bitumen

Tuesday, March 27, 2012

DESIGN REQUIREMENTS OF THE BITUMINOUS MIX


As per IRC: 29-1968, when the specimens are compacted with 50 blows on either face, the design AC mix should fulfill the following requirements of the mix.

i)          Marshall stability value kg (minimum) = 340
ii)         Marshall flow value, 0.25 mm units = 8 to 16
iii)         Voids in total mix, Vv% =3 to 5
iv)        Voids in mineral aggregates filled with bitumen, VFB% =75 to 85

The highest possible Marshall Stability values in the mix should be aimed at consistent with the other three requirements mentioned above. In case the mix designed does not fulfill any and or more of the design requirements, the gradation of the aggregates or filler content or bitumen content or combination of these are altered and the design tests are repeated till all the requirements are simultaneously fulfilled. IRC: 29-1968

Saturday, March 24, 2012

DESIGN PROCEDURE OF BITUMINOUS MIXES


In the design procedure of a bituminous mix, following steps are involved.

i) Selection of aggregate to be employed in the mix.

ii) Selection of aggregate grading.

iii) Determination of the proportion of each aggregate required to develop the design grading.

iv) Determination of the specific-gravity of the aggregate blend.

v) Determination S.G. of the bitumen.

vi) Make up trial specimens with varying bitumen contents.

vii) Determination of the specific-gravity (S.G) of each compacted specimen.

viii) Make stability test on the specimen.

ix) Determine the percentage of voids in each paving specimen and if the design method in use requires it, calculate the VMA and percent voids filled with bitumen.

x) Selection of the optimum bitumen content from the obtained data.

PREPARATION OF TEST SPECIMEN FOR MARSHALL METHOD

The coarse aggregates, fine aggregates and the filter materials should be proportioned and mixed specified gradation of mineral aggregates and bitumen binder as per IRG: 29–1968 are given in Table. The aggregates and filler are mix together in the desired proportion as per the design requirements and fulfilling the specified gradation. The required quantity of the mix is taken so as to produce a compacted bituminous mix specimen of thickness 63.5mm, approximately.

Approximately 1200g of aggregates and filler are taken and heated to a temperature of 1750 to 1900C. The compaction mould assembly and rammer are cleaned and kept pre-heated to a temperature of 1000C to 1450C. The bitumen is heated to temperature of 1210C to 1380C and the required quantity of first trial percentage of bitumen (say, 3.5% by weight of mineral aggregates) is added to the heated aggregate and thoroughly mixed using a mechanical mixer or by hand mixing with trowel. The mixing temperature for 80/100grade bitumen may be around 1540C and that for 60/70grade, about 1600C.The mix is placed in a mould and compacted by rammer, with 50 blows on either side. The compacting temperatures may be about 1380C for 80/100grade bitumen and 1490C for 60/70grade. The compacted specimen should have thickness of 63.5mm. The weight of the aggregate taken may be may be suitably altered to obtain a thickness of 63.5±3.0 mm.  At least two specimens, but preferably three or four specimens should be prepared at each trial bitumen content which may be varied at 0.5 percent increments up to about 7.5 or 8.0 percent.
 
Specified Grading of Aggregates for Bituminous Concrete
Passing
Sieve size
Retained
Sieve size
Weight of
Aggregate (gm)
20 mm
12.5 mm
120
12.5 mm
9.5 mm
120
9.5 mm
4.75 mm
240
4.75 mm
2.36 mm
216
2.36 mm
600 micron
216
600 micron
300 micron
72
300 micron
150 micron
72
150 micron
75 micron
84
75 micron
Filler
60
                                     Total =
1200 gm


Wednesday, March 21, 2012

CHARACTER OF MATERIALS ARE USED IN MODIFIED BITUMINOUS MIXES


Characteristics of Materials used in modified bitumen:
i)          Bitumen
ii)         Polyethylene
i)                    Kerosene
ii)                   Ice
iii)                 Greece
iv)                 Stone aggregate
v)                  Fine aggregate
vi)        Filler materials.
 
Pure Bitumen
i)        Penetration grade: 80/100
ii)       Specific gravity: 1.02
iii)     Ductility value: 100+
iv)     Flash point: 290 0C
v)      Fire point: 300 0C
vi)     Softening point: 43 0C
vii)  Solubility: 95.7%
 
Polyethylene
A particular type of polythene bags, transparent in color, mostly representing the low-density polyethylene purchased from the local market is used. Specific gravity of this specimen varies from 0.95 to 0.93.
 
Coarse Aggregate
It was collected from the hump beside Strength of Materials Lab, Transportation Lab, and from site of under construction Computer Science and Engineering building. The white stone aggregate was used with rather mix of black stone. The aggregate was to pass through 20 mm sieve. Other sieves where retained aggregates were collected are   12.5mm, 9.5mm, 4.75mm and 2.36mm.

Fine Aggregate
Fine aggregate of grade 2.36mm passing and retained at 600mm, 300mm, 150mm, and 75 mm. It was collected from the construction site of new student hostel.


Mineral Filler
It was the residuals received after sieving the fine aggregate in the soil lab by mechanical shaker. It was passed through 75mm sieve. 

MARSHALL METHOD OF BITUMINOUS MIXES


Bruce Marshall, formerly Bituminous Engineer with Mississippi State Highway Department, USA formulated Marshall Method for designing bituminous mixes. Marshall’s test procedure was later modified and improved upon by U.S. Corps of Engineer through their extensive research and correlation studies. ASTM and other agencies have standardized the test procedure. Generally, this stability test is applicable to hot-mix design of bitumen and aggregates with maximum size 2.5 cm. In Bangladesh, bituminous concrete mix is commonly designed by Marshall Method.

In this method, the resistance to plastic deformation of cylindrical specimen of bituminous mixer is measured when the same is loaded at the periphery at a rate of 5 cm per minute. The test procedure is used in the design and evaluation of bituminous paving mixes. The test is extensively used in routine test programmers for the paving jobs. There are two major features of the Marshall method of designing mixes namely,
i) Density-voids analysis
ii) Stability-flow test.


The stability of the mix is defined as a maximum load carried by a compacted specimen at a standard test temperature of 600C. The flow is measured as the deformation in units of 0.25mm between no load and maximum load carried by the specimen during stability test. In this test an attempt is made to obtain optimum binder content for the aggregate mix type and traffic intensity.

DUCTILITY TEST OF BITUMINOUS MATERIAL


In flexible pavement construction where bitumen binders are used, it is of significant importance that the binders form ductile thin films around the aggregates. This serves as a satisfactory binder in improving physical interlocking of the aggregates. The binder material, which does not possess sufficient ductility, would crack and thus provide pervious pavement surface. It has been stated by some agencies that the penetration and ductility properties, go together; but depending upon the chemical composition and the type of crude source of the bitumen, sometimes it has been observed that the above statement is incorrect. It may hence be mentioned that the bitumen may satisfy the penetration value, but may fail to satisfy the ductility requirements. Bitumen paving engineer would however want that both test requirements be satisfied in field jobs. Penetration or ductility cannot in any case replace each other. The ductility is expressed as the distance in centimeters to which a standard briquette of bitumen can be stretched before the thread cracks. The test is conducted at 27+/-0.50C and a rate of pull of 50+/-2.5 mm per minute. The test has been standardized by the ISI.

Friday, March 9, 2012

OBJECTS OF BITUMINOUS PAVING MIX DESIGN


According to Asphalt institute design manual, the over all objective for the design of the bituminous paving mixes, to determine an economical blend and grading of aggregates and a corresponding bitumen content which would yield a mix having the following characteristics.
  • Mix should exhibit sufficient stability to satisfy the service requirements of the pavement and the traffic conditions, without undue displacements.
  • It should have sufficient bitumen content to ensure a durable pavement by coating the aggregates and bonding them together and also by water-proofing the mix.
  • Bitumen mix should have sufficient voids in the total compacted mix as to provide a reservoir space for a slight amount of additional compaction due to traffic to avoid flushing, bleeding and loss of stability.
  • It should have sufficient flexibility even in the coldest season to prevent cracking due to repeated application of traffic loads.
  • The mix should have sufficient workability while placing and compacting the mix. 
  • The mix should be the most economical one that would produce a stable, durable and skid resistant pavement.

PROCEDURE FOR BITUMINOUS MIX PROPORTIONING

The proportioning of bituminous concrete includes the following steps:
  1. Determine the nature and characteristics of the aggregate available.
  2. To fix an aggregate grading which meets all the requirements and which is possible to develop practically.
  3. Determine the blending percentages of aggregates which will result in the desired gradation aggregate.
  4. To determine the gradation limits for the individual aggregates.
  5. Preparation of test specimens using the aggregate and a range of bitumen contents.
  6. Analyze the test specimen for specific gravity, voids and stability.
  7. Selection of the optimum bitumen content from the test data.
  8. Consistency and quality of bitumen content.

    Wednesday, March 7, 2012

    RESISTANCE OF WATER ACTION ON BITUMINOUS MATERIAL


    The durability of a bitumen pavement greatly depends upon the ability of the bitumen to adhere to the aggregate in the presence of water. Loss of adherence between aggregate and bitumen causes deterioration of the road in an early age. Stripping of bitumen from the aggregate has been limited to cold mixes only, using cut backs. In such cases anti-strip additives may be used with bitumen, to improve the bond between aggregate and bitumen.

    Tuesday, March 6, 2012

    REQUIREMENTS OF BITUMEN


    The describable properties of bitumen depend on the mix type and the construction. The general problems while using bitumen in paving mixes are:
    1. Mixing.
    2. Attainment of desired stability of the mix.
    3. To maintain the stability under adverse weather conditions.
    4. To maintain sufficient flexibility and thus avoid cracking of bituminous surface. 
    5. To have sufficient adhesion with the aggregates in the mix in. presence of water.


    Keeping above problems in view the bitumen should possess the following desirable properties,
    1. The viscosity of the bitumen at the time of mixing and compaction should be adequate. This is achieved by heating the bitumen and aggregate prior to mixing or by use of cut backs or emulsions of suitable grade.
    2. The bituminous material should not be susceptible too much to temperature. Bituminous material should not become too soft during the hottest weathers of the region. Similarly it must not become too hard and brittle during cold weather which may cause cracking of the bituminous surface. The material must be durable.
    3. Bitumen should not strip off from the aggregate in presence of water.
    4. Affinity and adhesion between the bitumen and the aggregate used, in the mix should be adequate.

    Monday, March 5, 2012

    OTHER ADDITIVES FOR BITUMINOUS BINDER

    Certain chemical additives have been used for some time to improve the coating effectiveness and bonding power of asphalts of hydrophilic aggregates and thereby to minimize the ‘Stripping’ problem. Often these agents are fatty or resin amines. Lime either in powdered form or as a slurry with which the aggregate is coated before mixing also has proved effective.

    Sunday, March 4, 2012

    LITERATURE REVIEW OF MODIFYING BITUMEN


    Many investigators have found that the strength of the paving mixes can be enhanced by use of a binder formed by modifying available bitumen with certain additives like sulphur and organic polymers. The modified polymers also improve temperature susceptibility and viscosity characteristics and help alleviating some common problems like bleeding of binder during peak summer temperature and stripping of aggregate in moisture prone areas. The polymers used for modification of bitumen for paving purposes are generally styrene-butadiene-styrene copolymer, styrene-butadiene rubber, latex, ethylene vinyl acetate copolymer, polyethylene, polypropylene, etc. Most of these polymers, besides being costly, are not available very commonly. Due to these reasons reclaimed rubbers mainly in the form of used tires have been found to perform satisfactorily for years. The cause of rubber as an additive in asphalt has been discussed and researched for the last 30 years the study carried out in the U. S. can be delineated as follows.

    Each year approximately 285,000,000 scrap tires are added to stockpiles, landfills, or illegal dumps across the U. S (Heitzman 1992). It is estimated that the present size of the scrap tire problem is 2-3 billion tires. The introduction of scrap rubber into asphalt pavement has the potential for reducing this waste problem. It has been estimated that if only 10% of all asphalt pavements laid each year in the U. S. contained 3% rubber, all scrap tires produced for that year in this country would be utilized. The potential benefits that this cost-effective product would bring have kept the interest in asphalt-rubber (AR) high throughout the U.S.
               
    The variable studies were indirect tensile strength, peak centre carried load, load point displacement, and unit fracture energy. The results show that higher mean values of indirect tensile strength and fracture energy were obtained corresponding to the higher AR binder content (9%), irrespective of rubber binder contents, particularly at lower temperatures. A statistical analysis of the test results reveals that there are no significant differences among the means of most of the variables studied corresponding to different rubber contents. However, the differences are significant for different binder content. 

    Asphalt-rubber production can be broken down into "wet" and "dry" processes. The wet process uses the rubber as an additive to the asphalt binder. In this process, anywhere from 10 to 30% rubber, by weight, can be introduced into the binder at a high temperature, and the rubber is allowed react with the binder. The reaction time is usually recommended by the rubber supplier. The resulting AR is typically used in hot mixture, hot laid asphalt concrete, but it can also be used in stress absorbing membrane interlayer, where spray-type applications are common.
               
    The dry process uses rubber as an aggregate. Typically 2-3% rubber is pre-blended with the aggregates prior to charging the mixture with a pure asphalt binder. The most common mixture design for this product has been patented under the trade name "Plus Ride". A generic system, called the TAK system, was developed recently and used on a few construction projects. In Kansas it was added dry, ultra fine rubber to an asphalt concrete mixture in a generic form and has constructed several projects.

    The above things as a guideline for further renovation of the strength of bitumen, it was felt that an effort can be made to use polyethylene and kerosene for modification of bitumen in the present investigation.